FLEXICAP – dynamic excellence
FLEXICAP is an innovative assembling machine designed for soluble products, liquids, and coffee.
It is available in different models starting from a minimum of two lanes up to 120 capsules per minute to a maximum of eight lanes, performing up to 450 capsules per minute according to the format and to the product to fill.
FLEXICAP boasts flexibility, dynamicity and production efficiency.
The modularity of all the system makes quick and simple all the product change over and also fully accessible for the inspection of all the operations.
One year after the presentation of the project at the exhibition HOST, held in Milan, Omas Tecnosistemi R&D office continuously focused on the designing studio and realization of many improvements both from an aesthetic and from a performance perspective.
The new FLEXICAP guarantees the maximum flexibility of the whole system; the feeding of the capsules by sorter or by storage for stacked capsules which is both available in the horizontal long-autonomy-supply version and in the classic vertical version.
The loading and downloading of capsules are carried out by Pick & Place system.
The inner capsules cleaning system before the filling and of the edge of the capsule after the filling is performed by sterile micro-filtered air and the suction of the residual powders; this process allows a perfect sealing of the edge of the capsule guaranteeing a perfect sealing over the time and the closing of the top lid.
The filling and sealing stations are user-friendly and they include the maintenance and the cleaning.
The machine is prepared for the installation of a laminar flow system, which ensures a 100% hygienic product.
FLEXICAP has been designed to run different formats for both liquid products, powders and coffee. It applies a pucks system to move the capsules through the filling, filter insertion (where required) and cut and seal top lid stations.
The machine is also available in “docking station” version, easy to extract.
This model is easy to dismount and it ensures an excellent cleaning. Furthermore, the changeover is fast and performed with no tools.
Brushless motors drive all the stations guaranteeing accuracy, flexibility and the quality of the operations. The adjustments and the configurations of the machine are carried out through the 15 inches “touch screen” panel, with the possibility to save the production data.
The machine is prepared for the integration into Industry 4.0.
FLEXICAP is equipped with controls for the correct execution of all the operations and for the installation of a verification camera.
Significant and noteworthy are the contact parts with the product made of 316 L. stainless steel according to pharma and food standards. The pucks to host the capsules are made of high-resistance material due to the sealing procedure that is also easy to move.
The machine is equipped with the uncoupling and diving system also for both the cleaning and of the grinding station or for the upper feeding hopper (coffee or soluble products).
The main operational devices are placed over the upper part of the FLEXICAP thus allowing the maximum security of all the operators and of the technical maintainers.
The operational stations can be inserted into the production installation ensuring the maximum hygiene of production and machine no stop.
Thanks to the long experience in the designing and manufacturing of the machines, Omas Tecnosistemi S.p.a. can customize and satisfy any single enquiry of the most demanding customers.
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